◦ Grounds and buildings must be well-maintained, solidly constructed, and designed to prevent the entry of pests like rodents or insects.
◦ Floors, walls, and ceilings must be made of durable materials that allow for sanitary operation and thorough cleaning.
◦ Ventilation must be sufficient to prevent condensation and eliminate noxious odors in areas where edible products are handled.
◦ Lighting must be adequate to facilitate both thorough cleaning and detailed inspection.
• Water and Waste Management:
◦ A convenient supply of hot and cold water and cleaning materials must be available for slaughter, cleaning, and hygiene.
◦ All water used in products or for cleaning must meet primary drinking-water standards.
◦ Wastewater drainage must have proper trapping and sewage disposal to maintain sanitation, meeting all local government requirements.
• Equipment and Tools:
◦ Equipment must be constructed for easy cleaning and be properly maintained.
◦ Any contaminated equipment, knives, or utensils must be cleaned and sanitized before reuse.
◦ Separate, clean containers must be provided for edible and inedible materials at convenient locations.
• Personnel Hygiene:
◦ Staff must wear clean garments and strictly follow all hygiene and sanitation procedures.
Sanitation Standard Operating Procedures (SSOPs)
• Requirement: US establishments must have written daily procedures for sanitation operations conducted before and during operations.
• Focus: At a minimum, SSOPs must address the cleaning of food-contact surfaces of facilities, equipment, and utensils.
• Evaluation: Establishments must specify the frequency of procedures and routinely evaluate their effectiveness.
• Corrective Actions: If sanitation fails and product is contaminated, the establishment must:
1. Properly dispose of affected product.
2. Restore sanitary conditions.
3. Revise procedures to prevent the problem from recurring.
Hazard Analysis and Critical Control Point (HACCP) System
• Definition: A comprehensive food safety system used to identify, prevent, eliminate, or decrease hazards (biological, physical, and chemical) to acceptable levels.
• The Seven HACCP Principles:
1. Conduct a Hazard Analysis: Determine hazards likely to occur during processing.
2. Identify Preventive Measures and CCPs: Determine Critical Control Points where measures can be applied.
3. Establish Critical Limits (CLs): Set measurable maximum/minimum values to ensure product safety.
4. Monitor CCPs: Develop procedures to ensure CLs are maintained.
5. Identify Corrective Actions: Establish steps to follow when CLs are not met, including prevention of recurrence.
6. Verification: Create measures to verify the system’s effectiveness, such as reviewing records or calibrating instruments.
7. Record-keeping: Maintain complete documentation of the plan and its implementation.
Product Recalls:
• Procedures: Establishments must have written plans for recalling adulterated or misbranded products.
• Execution: Plans must specify how to determine the need for a recall and how to notify the public and remove products from commerce.
• Identification: Problems may be identified by inspection personnel, the establishment, or through consumer complaints.
V. Inspection Protocols and Disposition
• Antemortem Inspection:
◦ Conducted on production animals and poultry before slaughter.
◦ Identifies diseases that may not be visible postmortem.
◦ Severe disease leads to animals being condemned; less severe conditions result in animals being tagged as suspect.
• Postmortem Inspection:
◦ Each carcass and organ is examined for lesions or clinical signs of disease.
◦ Normal animals are passed; suspect animals require an in-depth evaluation by a veterinarian.
• Disposition Criteria:
◦ Minor/Localized Conditions: Affected areas can be trimmed and the rest of the carcass passed for food.
◦ Severe/Generalized Disease: Results in the condemnation of the entire carcass as unfit for human food.
• Verification: Inspectors verify compliance with all sanitation and food safety programs throughout the entire production process.